Automation1-GL4 Galvo Scan-Head Drive

Description

Design Features

  • Part of Aerotech's Automation1 Precision Motion Control Platform
  • Compatible with A3200 version 6.04 and newer
  • Closed-loop, two-axis servo drive for Aerotech’s AGV series scanners
  • Infinite Field of View (IFOV) seamlessly combines AGV and servo motion to expand the scanner work area
  • Full servo state control with “zero-tracking error” eliminates speed-related part distortion such as necking on circles and rounding of corners
  • HyperWire® fiber-optic interface
  • External clock input for synchronization with mode-locked lasers
  • Position-based laser firing (PSO) with windowing maintains consistent spot spacing over a wide range of operating speeds
  • Part-Speed Position Synchronized Output (PSO) included
The GL4 provides an optimized platform for controlling Aerotech’s family of AGV scanners. Industry leading settling times, long-term thermal stability, and micron-level tracking accuracy are possible due to advanced features such as full state feed-forward, 192 kHz servo rates, and look-ahead-based velocity control.

High-Resolution Feedback

The AGV-HP has thermally stable feedback transducers with virtually no gain or offset drift. The GL4 uses advanced interpolation electronics to provide up to 26-bits of effective resolution. Onboard real-time 2D calibration ensures accurate beam placement over the entire field of view.

Position Synchronized Output (PSO)

The ability to accurately place a laser spot as a function of X/Y axis position is a key feature of Aerotech’s linear positioning tables for laser processing applications (See Figures 1 and 2). With the release of the GL4, this functionality is now available for scanner applications. The ability to accurately trigger the laser as a function of position removes the need to program mark, jump, and polygon delays, resulting in reduced programming complexity. By using the Position Synchronized Output functionality, scanner-based processes can now be programmed in the same fashion as traditional X/Y stage-based applications.

Remote Power Devices

Most competitive scanners have the power devices integrated directly into the head, along with the galvos and feedback devices. These power devices can inject considerable thermal energy into the scanner head causing drift in the feedback positions and changing offsets between the mirrors, all of which reduce marking accuracy. Some systems use PWM power stages to minimize heat input. However, this approach results in reduced tracking accuracy due to nonlinear effects that are present when the galvo motors and control currents reverse polarity. By moving the power stage out of the head, it is possible to use higher performing transistors to drive the galvos and the heat source is effectively removed from the scanner resulting in improved system accuracy (See Figures 3 and 4).

GL4-1

Additional Resources

Galvo Calibration File Converter (GCFC) – Use the GCFC to create new, optimize existing, or convert third-party calibration files for operation with the GL4.

You may be interested in Aerotech's recent webcast, Accuracy of Combined Scanning and Servo Systems.

Summary: Linear and rotary actuators are often used to expand the effective working area of scanner/galvo marking heads. This presentation will discuss alignment, scaling, rotation, and stitching-induced errors and their combined impact on final part quality. Advanced error correction, path planning, and laser triggering techniques that help to minimize these errors will also be presented.

To access the archived presentation, please click HERE.

Specifications

GL4 Specifications

FeatureDescription
Motor Supply ±40 VDC max
Control Supply 85-240 VAC; 50-60 Hz
Digital Inputs Four Optically Isolated
Digital Outputs Four Optically Isolated
Analog Inputs One 16-Bit Differential; ±10 V
Analog Outputs Two 16-Bit Single-Ended; ±10 V
Laser Outputs Three Optically Isolated; 3 TTL
Emergency Stop Sense Input (ESTOP) Standard; 24 V Opto-Isolated
Position Synchronized Output (PSO) Standard:
  • Two-axis PSO
  • Three-axis Part-Speed PSO
Interpolated Feedback Output Yes
Communication Bus HyperWire® fiber-optic interface
Operating Temperature 0 to 50°C
Storage Temperature -30 to 85°C
Weight 2.9 kg
Standards CE Approved; NRTL Safety Certification; 2011/65/EU RoHS 2 Directive

Dimensions

Ordering Information

GL4 Series (Required)

Option Description
GL4 Single-phase linear amplifier

Current (Required)

Option Description
-20 20 A peak; 5 A continuous