Automation 3200-OEM/Nservo-OEM Control Card


Design Features

  • Complete motion capabilities include: point-to-point; linear, circular, helical, and spherical interpolation; velocity profiling; electronic gearing; on-the-fly trajectory modification; high speed I/O; camming
  • 1 to 32 axes of scalable, synchronized motion
  • Utilizes the power of the PC to increase performance and capabilities
  • Programmable in native RS-274 (G-code), AeroBASIC, C, .NET, IEC 61131 (LD, ST, FBD) or LabVIEW
  • 8 kHz servo update rate for 1 to 32 axes provides consistent performance regardless of axis count
  • Each axis has up to a three-phase ±10 volt output to drive any amplifier in any mode
  • CE approved; follows the 2011/65/EU RoHS 2 Directive
  • Software configurable for brush, brushless and stepper motor operation

OEM Solutions

A3200-OEM packages Aerotech’s flagship Automation Machine Controller software with an OEM-style control card for a cost-effective solution in high-volume applications.

High Performance 32-Axis Motion, Vision, PLC, Robotics and I/O Platform

Aerotech’s ground-breaking motion, vision, PLC, robotics and I/O platform, the Automation 3200, is used in many applications in semiconductor, data storage, medical laser processing, automotive and machine tool industries. The system features a high-performance, software-only controller (Motion Composer) that offers 32 axes of synchronized motion control. It is the successor to Aerotech’s performance-leading and widely utilized UNIDEX 500 and 600 PC-based motion controllers. Motion Composer retains the best features of these previous controllers and combines them with an advanced, high-performance distributed control architecture to produce a truly state-of-the-art motion, vision, PLC, robotics and I/O platform.

The Digital Automation Platform: Automation 3200

The Automation 3200 digital automation platform represents a revolutionary advancement over traditional PC-bus-based motion controllers. The A3200 is software-based (no PC slots required) and marries a robust, high performance motion engine with vision, PLC, robotics, and I/O in one unified programming environment. The A3200 utilizes the industry standard super-high-performance FireWire® (IEEE-1394) network to provide from 1 to 32 axes of synchronized control with no degradation in performance as the axis count increases.

The A3200 software consists of a development environment, Motion Composer, and a runtime. Motion Composer contains extensive tools for program development, debug, and machine setup such as encoder calibration, time and frequency-based tuning tools, loop transmission, autotuning, and system configuration. Comprehensive C# and C libraries are provided for motion and system status of all axes. MotionPAC, a PLC runtime and development environment, is fully integrated with the A3200 Motion Composer development environment. The MotionPAC is IEC 61131 and PLCopen standards compliant.

The integration of multiple common automation tools into a single platform provides users the ability to integrate, develop and maintain the system faster, with lower cost than ever before. For instance, coupling a vision module with the motion system that coordinates a cutting process (laser, drill, mill, etc.) provides the ability to identify the workpiece and its position, and to adjust the position and signal to the cutter all within one system. By adding Aerotech’s Nmark, a user can fully coordinate the motion of a galvo scanner with the motion of a servomotor to allow for laser marking or processing with an unlimited field of view. This integration dramatically reduces wiring, software development and the necessary components, which not only lowers integration and setup cost but also increases reliability.

A3200-OEM is a digital 2- or 4-axis (position and velocity) servo controller with 8 kHz sample rate. It is compatible with square-wave encoders and provides a ±10 V three-phase command to any amplifier. With 11 digital inputs, 8 digital outputs, 4 analog inputs, 2 analog outputs (in addition to the 8 analog outputs that drive the amplifier) and expandable I/O, A3200-OEM will accommodate most system I/O requirements. Only a single FireWire® cable is needed to communicate with the motion generator on the PC. Other features include limits, ESTOP, brake, auxiliary feedback input, high-speed latching inputs, and Ethernet.



Motion Composer Specifications

Axes 32 axes
Driver Type Compatibility ±10 V output
Position Feedback 5 V TTL quadrature encoders, max 40 MHz input;
1 Vp-p sine-wave encoders, max 250 kHz input, requires external MXH box
Position Modes Absolute, incremental, dynamic trajectory correction
Motion Types Independent Motions Point-to-point incremental; target position or velocity; velocity profiles; time based; free run
Coordinated Motions RS-274 standard G-code motion including linear, circular, helical and spherical interpolation, cutter compensation, normalcy, parts rotation, mirroring, path retrace, polar transformations and cylindrical transformations, scaling
Electronic Gearing Electronic master/slave gearing, cam profiling with cubic splining
Advanced Features High-speed registration, multi-dimensional error mapping and orthogonality correction, autotuning, backlash compensation, gantry algorithms
Range Limits Position ±252 cnt
Velocity 8 x 109 cnt/second
Acceleration Profiles Linear and modified sine
Programmable Multitasking 4 tasks standard; 32 tasks available with Professional Edition
Programming Native G-code programming with AeroBasic™ extensions, .NET, C#, C, LabVIEW®
Advanced Functionality Three-dimensional Position Synchronized Output, PLC, kinematics, Dynamic Controls Toolbox, Enhanced Throughput Module (ETM), Galvo API, Motion Designer
Minimum PC Requirements The Automation 3200 platform works with most modern Windows/Intel-based desktop PCs. Please refer to the Aerotech website for complete specifications.
Standards CE approved, 2011/65/EU RoHS 2 Directive

Feature Summary

Supports 2 (standard) or 4 closed-loop servo (position and velocity) axes
Each axis has three-phase ±10 volt outputs. Two outputs are driven directly by DACs and the third output will be a summation of the first two outputs to provide third phase generation for commutated motors.
Up to 5 channels of 40 MHz line driver quadrature encoder inputs
24-volt tolerant opto-isolated CW, CCW, home and drive fault inputs per axis powered by either an internal 5 V or external power supply
24-volt tolerant drive enable output per axis (open collector transistor, single ended, polarity selectable)
11 digital inputs (8 optically isolated)
8 opto-isolated digital outputs (sinking and sourcing; 5-24 V)
Four 16-bit analog inputs; two are differential with x1, x2.5, x4, x10 input gains
Two 16-bit analog outputs
Opto-isolated Position Synchronized Output (PSO) (opto-coupled, open collector, differential)
All I/O connections via easily removable connectors
Two FireWire® ports
Dedicated Emergency Stop sense input standard
Power supply (optional)
Equivalent software functionality (less current loop support) to the Ndrive, Npaq, etc.
Software configurable for brush, brushless and stepper motor operation
Fail-safe brake control output (open collector)
High-speed position latching input
48 bits of programmable I/O, user definable as input/output by byte
Optional Ethernet port for I/O expansion


  • Nservo-PS Mounting Dimensions
  • Nservo-NPS Mounting Dimensions

Ordering Information

A3200-OEM Ordering Example


Ordering Options

SoftwareLicenseNumber of AxesController OptionsMotion Composer (MC) OptionsMaintenanceVersionFireWire Cable
-10 AXES
-12 AXES
-14 AXES
-16 AXES
-32 AXES

A3200-IA License

Option Description
MACHINE Machine License
MACHINE UPGRADE Machine license upgrade – LicenseID extended attribute required
MACHINE MIGRATION Migration of a machine license from 3.xx or previous
MACHINE DOWNLOAD Machine download (no CD shipped)
MACHINE ADDITION Add machine seat – LicenseID extended attribute required
LICENSE EXTENSION Extend maintenance on existing license
CD ONLY Make a CD – LicenseID extended attribute required


Option Description
-2 AXES 2 axes of control
-4 AXES 4 axes of control
-6 AXES 6 axes of control
-8 AXES 8 axes of control
-10 AXES 10 axes of control
-12 AXES 12 axes of control
-14 AXES 14 axes of control
-16 AXES 16 axes of control
-32 AXES 32 axes of control

Controller Options

Option Description
-FIVE AXIS CONTOURING Allows five or more axes of contoured motion
-GALVO-VCT AND GRC Support for the VCT and GRC galvos
-DYNAMIC CONTROLS TOOLBOX Dynamic Controls Toolbox
-ENHANCED THROUGHPUT MODULE Enhanced Throughput Module
-PROFESSIONAL Professional option
-CNC CNC option including CNC functionality and documentation

MC Options

Option Description
REMOTE Ability to use in Client-Server


Option Description
-MONTH One month of maintenance
-YEAR One year of maintenance
-NONE No maintenance


Option Description
-CURRENT Current software

FW Cable

Option Description
-NCONNECT-900-66 FireWire® cable 900 mm (3 ft) 6P to 6P
-NCONNECT-1800-66 FireWire® cable 1.8 m (6 ft) 6P to 6P
-NCONNECT-3300-66 FireWire® cable 3 m (9.8 ft) 6P to 6P
-NCONNECT-4500-66 FireWire® cable 4.5 m (15 ft) 6P to 6P
-NO CABLE No FireWire® cable

Nservo-OEM Ordering Example


Ordering Options

SoftwareOEM PackageBase ModelPSO OptionsOptions

Nservo-OEM Package

Option Description
-PS Power supply option
-NPS No power supply option

Base Model

Option Description
-DB2 2 axis D connector (no options)
-DB4 4 axis D connector (no options)
-ENET-DB2 2 axis D connector (Ethernet)
-ENET-DB4 4 axis D connector (Ethernet)
-TB2 2 axis terminal block (no options)
-TB4 4 axis terminal block (no options)
-ENET-TB2 2 axis terminal block (Ethernet)
-ENET-TB4 4 axis terminal block (Ethernet)

PSO Options

Option Description
-DPSO Dual axis PSO firing
-TPSO Triple axis PSO firing
-OPTO2 PSO OPTO2 option
-OPTO3 PSO OPTO3 option
-OPTO4 PSO OPTO4 option


Option Description
-LMT5V For non-opto isolated limits
-SE For single-ended analog inputs
-NOLMT5V No limit +5 V