Home >> Motion Controllers Introduction and Quick Selection Guide

Our motion controllers are used in motion control and positioning systems throughout the world in addition to our own positioning systems. Our software-based (no PC slots required) controller, the Automation 3200 multi-axis motion controller marries a robust, high performance motion engine with vision, PLC, robotics, and I/O in one unified programming environment. The A3200 utilizes the industry standard FireWire® network to provide from 1 to 32 axes of synchronized control with no degradation in performance as the axis count increases.

Our next generation multi-axis controller is the Ensemble™, a stand-alone multi-axis motion controller for moderate- to high-performance applications with high-speed communication through 10/100 Base T Ethernet or USB interfaces. You can control brushless, brush, or stepper motors or stages in any combination with the Ensemble™, and both PWM and linear drives are available. It offers easy to use, affordable multi-axis (1-10 axes) motion programming for laboratory experimentation, production testing, or advanced OEM automated manufacturing systems.

Our stand-alone single-axis controller is the Soloist™, a stand-alone single-axis motion controller (excluding the MP) is a single-axis servo controller that combines a power supply, amplifier, and position controller in a single package. The Soloist™ can control up to four tasks simultaneously, as well as handle variables and manage I/O, which allow it to be used in demanding production applications. In addition, the Soloist™ has high-speed position latch inputs and advanced data logging capabilities, ideal for laboratory and test instrument applications.

Compare basic and advanced functions to quickly select the motion controller for your application.

Dynamic Controls Toolbox
The Aerotech Dynamic Controls Toolbox includes user-friendly advanced servo algorithms and tuning tools that enable the highest level of system performance from your hardware investment.

Aerotech’s Harmonic Cancellation algorithm dramatically reduces positioning errors on systems with periodic trajectory commands or disturbances. Part of the Dynamic Controls Toolbox, this feature provides an easy-to-use command set and graphical user interface to enable the algorithm and to extract the highest possible performance from your investment in a precision motion control system.

After you choose one of our controllers, consider including Aerotech's ETM (Enhanced Throughput Module) option. By directly measuring the unwanted motion of the machine base and communicating it back to the controller, the ETM helps improve the positioning performance of high-dynamic motion systems. Working in concert with the Dynamic Controls Toolbox and Aerotech controllers, the ETM significantly improves move-and-settle time and contouring performance, increases throughput of existing and new machines, and greatly reduces the effects of frame motion on the servo system.

Motion Designer
Aerotech’s Motion Designer is an easy to use software GUI for generating or importing motion trajectories, and running and then evaluating the trajectory.

BASIC FUNCTIONS   click to expand and contract

ADVANCED FUNCTIONS    click to expand and contract

Automation Control Solutions Brochure
Aerotech's Automation Control Solutions brochure highlights our complete lines of high-performance automation controllers and software, drives, linear and rotary motors, and the benefits and features of each. An automation controller comparison chart, extensive software capabilities and examples, standard and advanced control solutions, as well as examples of motion applications, are provided. Order your free hard copy or download a convenient pdf.